FRL-274 series high power relay 1 pole 12, 30, 40 a (for automotive applications) n features l high current switching and carry by using new conductive materi - als. l suitable for automotive applications such as abs, power assisted steering,etc. l high heat resistance (40a type) designed for use in high ambient temperature, such as engine com - partment, and able to carry continuous current of 20 a in+125c. l new contact material new contact material formulation which is resistant to welding. l three types of contact gaps (0.4mm, 1.0mm, 1.4mm) l rohs compliant since date code: 0631 please see page 8 for more information 1 1. 40a type n ordering information FRL-274 n d012 / 81 c y - 01a -001 [example] (a) (b) (c) (d) (e) (f ) (g) (h) (a) series name FRL-274: FRL-274 series (b) enclosure n : plastic sealed type (c) nominal voltage d012 : 12 vdc (d) carrying current 81 : 40 a type (e) contact arrangement a : 1 form a c : 1 form c (f) contact material y : silver-tin oxide (g) cover terminal 01a : w/cover, wide terminal width (h) custom designation to be assigned custom specifcation rohs compliant
2 FRL-274 series n ordering information 2. standard type (a) series name FRL-274: FRL-274 series (b) enclosure n : plastic sealed type (c) coil type d : standard (nominal power 1.7 to 2.1 w) h : low power (nominal power 0.6 w) (d) nominal voltage 009 : 9 vdc 012 : 12 vdc 024 : 24 vdc 01 : standard gap (0.4 mm gap) (e) contact gap 51 : 1.0 mm gap 61 : 1.4 mm gap (f) contact arrangement a : 1 form a (spst-no) c : 1 form c (spdt) (g) contact material y : silver-tin oxide (h) cover terminal a : standard terminal width 01a : wide terminal width (i) custom designation to be assigned custom specifcation (j) package nil : standard tray -s : carrier tube FRL-274 n d 012 / 01 c s - 01a - *** (-s) [example] (a) (b) (c) (d) (e) (f ) (g) (h) (i) (j)
3 FRL-274 series n specifications * 1 values when switching a resistive load at normal room temperature and humidity and in a clean environment. the minimum applicable load varies with the switching frequency and operating environment. ? m e t i s n o i t a c i f i c e p s y r e t t a b v 2 1 y r e t t a b v 4 2 a 0 3 a 0 4 t c a t n o c t n e m e g n a r r a ) t d p s ( c m r o f 1 , ) o n - t d p s ( a m r o f 1 l a i r e t a m e d i x o n i t - r e v l i s ) e c n a t s i s e r ( p o r d e g a t l o v ) c d v 2 1 , s p m a 5 t a ( l a i t i n i v m 0 0 3 . x a m ) c d v 2 1 , s p m a 5 t a ( t s e t y t i l i b a r u d r e t f a v m 0 0 5 . x a m g n i t a r r o t o m ( a 0 3 c d v 4 1 ) k c o l r o t o m ( a 0 4 c d v 4 1 ) k c o l r o t o m ( a 2 1 c d v 8 2 ) k c o l p a g p a g m m 4 . 0 : 1 0 p a g m m 4 . 0 : 1 0 p a g m m 0 . 1 : 1 5 p a g m m 4 . 1 : 1 6 t n e r r u c g n i y r r a c . x a m : c ? 0 2 s u o u n i t n o c a 0 3 s e t u n i m 0 1 a 0 4 c ? 0 2 s u o u n i t n o c a 0 4 r u o h 1 a 0 5 : c ? 5 2 1 s u o u n i t n o c a 0 2 s e t u n i m 0 1 a 0 4 : c ? 0 2 s u o u n i t n o c a 0 3 y c n e u q e r f g n i h c t i w s . x a m r u o h / s n o i t a r e p o 0 0 0 , 1 : l a c i n a h c e m r u o h / s n o i t a r e p o 0 0 8 , 1 : l a c i r t c e l e d a o l g n i h c t i w s . n i m ) 1 * ( ) e c n e r e f e r ( m u m i n i m w 6 . 0 ) m u m i n i m a m 0 5 ( l i o c e r u t a r e p m e t g n i t a r e p o ) a t a d c i t s r e t c a r a h c o t r e f e r ( ) t s o r f o n ( c ? 5 8 + o t c ? 0 4 - e r u t a r e p m e t e g a r o t s ) t s o r f o n ( c ? 0 0 1 + o t c ? 0 4 - n o i t a l u s n i e c n a t s i s e r ) c d v 0 0 5 t a ( m 0 0 1 m u m i n i m h t g n e r t s c i r t c e l e i d m u m i n i m 1 c a v 0 0 5 e m i t e u l a v ) e u l a v l a n i m o n t a ( e t a r e p o s m 0 1 . x a m : p a g m m 4 . 0 s m 0 1 . x a m : p a g m m 0 . 1 s m 5 1 . x a m : p a g m m 4 . 1 l a n i m o n t a ( e s a e l e r ) e u l a v s m 5 . x a m : p a g m m 4 . 0 s m 8 . x a m : p a g m m 0 . 1 s m 0 1 . x a m : p a g m m 4 . 1 e f i l l a c i n a h c e m 0 1 x 0 1 6 m u m i n i m s n o i t a r e p o l a c i r t c e l e 0 1 x 0 0 1 3 m u m i n i m s n o i t a r e p o r e h t o e c n a t s i s e r n o i t a r b i v ) m m 5 . 1 f o e d u t i l p m a e l b u o d ( z h 5 5 o t 0 1 k c o h s e c n a t s i s e r n o i t a r e p o s i m s / m 0 0 1 2 1 1 ( 1 ) s m e c n a r u d n e s / m 0 0 0 1 2 1 1 ( 1 ) s m t h g i e w g 0 2 y l e t a m i x o r p p a
4 FRL-274 series n coil data chart n characteristic data 1. maximum break capacity e p y t t c a t n o c p a g l a n i m o n r e w o p l i o c e g a t l o v r e b m u n t r a p e c n a t s i s e r l i o c c ? 0 2 t a ) % 0 1 ( e t a r e p o t s u m e g a t l o v l i o c - a r e p m e t e s i r e r u t c ? 0 2 c ? 0 8 v 2 1 y r e t t a b m m 4 . 0 r e w o l r e w o p w 6 . 0 c d v 9 1 0 / 9 0 0 h n 4 7 2 - l r f ? - y ? ? a 5 3 1 v 3 . 6 v 8 . 7 . x o r p p a c ? 5 3 c d v 0 1 1 0 / 0 1 0 h n 4 7 2 - l r f ? - y ? ? a 5 6 1 v 0 . 7 v 7 . 8 c d v 2 1 1 0 / 2 1 0 h n 4 7 2 - l r f ? - y ? ? a 0 4 2 v 4 . 8 v 4 . 0 1 d r a d n a t s w 7 . 1 c d v 2 1 1 0 / 9 0 0 d n 4 7 2 - l r f ? - y ? ? a 5 8 v 5 . 6 v 0 . 8 . x o r p p a c ? 5 7 e p y t a 0 4 w 7 8 . 0 c d v 2 1 1 8 / 9 0 0 d n 4 7 2 - l r f ? 1 0 - y 5 6 1 v 3 . 6 v 0 . 8 . x o r p p a c ? 5 6 v 4 2 y r e t t a b m m 0 . 1 w 7 . 1 c d v 4 2 1 5 / 4 2 0 d n 4 7 2 - l r f ? - y ? ? a 0 4 3 v 8 . 6 1 v 0 . 1 2 . x o r p p a c ? 5 7 m m 4 . 1 w 1 . 2 c d v 4 2 1 6 / 4 2 0 d n 4 7 2 - l r f ? - y ? ? a 5 7 2 v 8 . 6 1 v 0 . 1 2 . x o r p p a c ? 5 8 contact switching current(a) voltage between contacts (vdc) 10 15 20 25 35 40 30 50 60 50 10 5 45 30 25 20 15 35 40 : locked motor load 1 0.4 mm gap 2 1.0 mm gap 3 1.4 mm gap : load (1) 0.4 mm gap (2) 1.0 mm gap (3) 1.4 mm gap (4) 1.0 mm gap (3) (4) (1) (2) 1 2 3 a a b ? ? ? ? ? ? ? test circuit a load locked motor or resistive load relay test circuit b load resistive load relay
5 FRL-274 series 2. operating coil voltage (example) 3. life test (example) [low power (h type)] operating temperature range (oc) % of the rated coil voltage 80 pick-up voltage contact carry 15a 60 70 80 90 100 110 120 130 140 10 0 10 20 30 40 50 60 70 150 160 continuous carrying range intermittant operation is required at 15 a [standard (d type)] operating temperature range(oc) ratio of operating voltage to rated coil voltage(%) 80 10 0 10 20 30 40 50 60 70 pick-up voltage pick-up voltage of 51,56 type contact carry 15 a pick-up voltage of 01 type (0.4 mm gap) continuous carry range 50 60 70 80 90 100 110 120 130 intermittant operation is required at 15 a operating temperature range (c) ratio of operating voltage to rated coil voltage(%) 80 pick-up voltage contact carry 15a 40 50 60 70 80 90 100 110 120 ?10 0 10 20 30 40 50 60 70 130 continuous carrying range [40a type] ?shift of pick-up and drop-out voltage ?shift of contact resistance (measured at 6 v-1 a) 100 80 60 40 20 0 pick-up drop-out ratio of pick-up and drop-out values to rated coil voltages (%) initial 20 50 100 500 1,000 initial 20 50 100 500 1,000 no. of operations (x10 4 ) no. of operations (x10 4 ) contact resistance (m) 1,000 100 10 1 ?test item 16 vdc, 40 a motor lock 2 x 10 5 operations ?test circuit ?circuit wave form 40 a 0 a [40a type]
6 FRL-274 series [standard type] life test (example) n reference data [40a type] distribution of operate & release voltage distribution of operate & release time distribution of contact resistance FRL-274(40a type) n = 100 operate release operate release distribution nominal voltage multiplying factor (%) times (ms) contact resistance (m?) FRL-274(40a type) n = 100 FRL-274(40a type) n = 100 test item test circuit n.o dc 14 v-65 w 2 n.c. dc 14 v-60 w 2 halogen lamp load 500,000 operations minimum (contact material: special silver alloy) dc 14 v-30 a motor lock 100,000 operations minimum (contact material: silver copper) dc 30 v-1.6 a motor free 200,000 operations minimum (contact material: silver copper) n.c. n.o. 14 v 65 w 2 60 w 2 n.o. n.c. n.o. n.c. rl-1 rl-2 14 v m n.c. n.o. motor 30 v
7 FRL-274 series n reference data n dimensions unit: mm nominal voltage multiplying factor (%) times (ms) contact resistance (m?) distribution of operate & release voltage distribution of operate & release time distribution of contact resistance FRL-274 n = 100 FRL-274 n = 100 FRL-274 n = 100 operate release operate release distribution [standard type]
8 FRL-274 series 1. general information l relays produced after the specifc date code that is indicated on each data sheet are lead-free now. most of our signal and power relays are lead-free. please refer to lead-free status info. (http://www.fujitsu.com/us/downloads/micro/fcai/relays/lead-free-letter.pdf) l lead free solder paste currently used in relays is sn-3.0ag-0.5cu. l all signal and most power relays also comply with rohs. please refer to individual data sheets. relays that are rohs compliant do not contain the 5 hazardous materials that are restricted by rohs directive (lead, mercury, chromium iv, pbb, pbde). l it has been verifed that using lead-free relays in leaded assembly process will not cause any problems (compatible). l lf is marked on each outer and inner carton. (no marking on individual relays). l to avoid leaded relays (for lead-free sample, etc.) please consult with area sales offce. l we will ship leaded relays as long as the leaded relay inventory exists. note: cadmium was exempted from rohs on october 21, 2005. (amendment to directive 2002/95/ec) 2. recommended lead free solder profle l recommended solder paste sn-3.0ag-0.5cu. rohs compliance and lead free relay information refow solder condtion 3. moisture sensitivity l moisture sensitivity level standard is not applicable to electromechanical realys. 4. tin whisker l dipped snagcu solder is known as low risk tin whisker. no considerable length whisker was found by our in house test. we highly recommend that you confrm your actual solder conditions flow solder condtion: pre-heating: maximum 120?c soldering: dip within 5 sec. at 260?c soler bath solder by soldering iron: soldering iron temperature: maximum 360?c duration: maximum 3 sec.
9 FRL-274 series japan fujitsu component limited gotanda-chuo building 3-5, higashigotanda 2-chome, shinagawa-ku tokyo 141 8630, japan tel: (81-3) 5449-7010 fax: (81-3) 5449-2626 email: promothq@fcl.fujitsu.com web: www.fcl.fujitsu.com north and south america fujitsu components america, inc. 250 e. caribbean drive sunnyvale, ca 94089 u.s.a. tel: (1-408) 745-4900 fax: (1-408) 745-4970 email: components@us.fujitsu.com web: http://www.fujitsu.com/us/services/edevices/components/ europe fujitsu components europe b.v. diamantlaan 25 2132 wv hoofddorp netherlands tel: (31-23) 5560910 fax: (31-23) 5560950 email: info@fceu.fujitsu.com web: emea.fujitsu.com/components/ asia pacifc fujitsu components asia ltd. 102e pasir panjang road #01-01 citilink warehouse complex singapore 118529 tel: (65) 6375-8560 fax: (65) 6273-3021 email: fcal@fcal.fujitsu.com web: http://www.fujitsu.com/sg/services/micro/components/ fujitsu components international headquarter offces ?2006 fujitsu components america, inc. all rights reserved. all trademarks or registered trademarks are the property of their respective owners. fujitsu components america or its affliates do not warrant that the content of datasheet is error free. in a continuing effort to improve our products fujitsu components america, inc. or its affliates reserve the right to change specifcations/datasheets without prior notice. rev. october 06/2006
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